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conveyor roller/idler Production Line
Email:wangning@guderoller.com
Conveyor Roller Fiber Laser Marking Machine

Conveyor Roller Fiber Laser Marking Machine

The function of the idler roller dynamic rotary running-in machine is to eliminate the internal stress after the idler roller is pressed, allowing the grease in the bearings and seals to be evenly distributed, so that the idler roller rotates flexibly. Du

Product Introduction

The function of the idler roller dynamic rotary running-in machine is to eliminate the internal stress after the idler roller is pressed, allowing the grease in the bearings and seals to be evenly distributed, so that the idler roller rotates flexibly. During the idler roller rotary running-in process, radial vibration is applied.

Machine composition: bed, transmission assembly, control box, touch screen control station, left and right boxes, tapered headstock, roller body support, foot switch, 2 pneumatic vibrators, 2 axial pushing devices. Programming technology is used to control the operation of the equipment.

 

 

Remarks: This diagram shows the configuration of the independent testing unit. If it is configured in a fully automatic idler roller production line, the front and rear frames need to be removed.

Idler roller dynamic rotary running-in machine, idler roller three-item performance CNC testing machine, idler roller fiber laser marking machine

 

Idler Roller Dynamic Rotary Running-in Machine Technical Parameters

 

Serial Number

Parameter Name

Unit

Parameter

Note

1

(Length × Width × Height)

mm

4300×1000×1600

 

2

Weight

kg

1100

 

3

Power Supply

 

Five-wire three-phase ~380V 50Hz

 

4

Power Configuration

kw

2.2

 

5

Rotary Running-in Speed

r/min

1450

Complies with GB/T10595-2017 national standard

6

Idler Roller Diameter

mm

Φ89-Φ219

 

7

Idler Roller Length

mm

275-2000

 

8

Production Capacity

pcs/shift

500

Affected by auxiliary processes

9

Number of Operators

Person

1

2 persons for large-size idler rollers

10

Pneumatic System Pressure

Mpa

0.7

 

11

Turbine Vibration Parameters

 

Vibration frequency 13Hz Vibration force 7.15N

 

12

Running-in Time

s

15-900

Can be manually set

 

The idler roller three-item performance CNC testing machine is a testing equipment for the radial roundness, axial runout, and rotational resistance of the idler roller, referred to as three items. The testing cycle is ≤50s, and the three items of the roller are automatically measured. The equipment is controlled by PLC. The roller detection data is automatically generated and can be exported via a USB port. The testing method complies with the GBT10595-2017 standard.

 

Idler Roller Three-Item Performance CNC Testing Machine Technical Parameters

 

Serial Number

Parameter Name

Unit

Parameter

Remarks

1

(Length × Width × Height)

mm

3800×1000×1200

 

2

Power Supply

 

Five-wire three-phase ~380V 50Hz

 

3

Power Configuration

kw

0.75+1+0.18

 

4

Shaft Φ

mm

20 25 30 35 40 45

 

5

Idler Roller Length

mm

275-2000

 

6

Pneumatic System Pressure

Mpa

0.7

 

7

Weight

kg

1000

 

 

Axial runout. Detected using a magnetic scale, the resolution of the reading head is 0.005mm/5v.

Radial roundness. Using a KPZ34 circular displacement sensor, this miniature displacement sensor is designed for direct absolute measurement, with a stroke of 100 mm. Equipped with an external transducer, powered by 24V, analog output: 0-5V, 0-10V, 1-20mA, 0-20mA, 4-20mA, digital output RS485, RS232.

Rotation resistance detection. Using an L6D-3KG type load cell, RW-ST01D[RS485] transducer, sensitivity (mV/V)2.0±0.2, load cell comprehensive error ≤±0.030%F.S.

The marking position is on the side of the bearing seat or the end face of the shaft head. The marking content can be numbers, icons, etc.

 

Idler Roller Fiber Laser Marking Machine Technical Parameters

 

Main Parameters

Name

Fiber Laser Marking Machine

Marking Range

220mm*220mm

Engraving Range

220mm*220mm

Maximum Scanning Speed

≤7000mm/s

Marking Repeatability

±0.002mm

Laser Wavelength

1060nm

Operating System

WinXP Winds7

Control Interface

Standard USB

Minimum Character

0.2mm

Minimum Line Width

0.01mm

Beam Quality M2

M2<2

Laser Output Power

≤30W

Laser Repetition Rate

20KHz-200KHz

Cooling System

Air Cooling

 

The idler roller fiber laser marking machine consists of a bed, a fiber laser marking machine, an industrial computer, and a printer. It is controlled by a system program to achieve marking.

Set labeling content in the system software. The labeling content is “LOGO#year#month#day000”, and the labeling content number automatically increments. The labeling content is also the identity code of the idler roller. The detection data and identity code correspond one-to-one, generating tabular data stored in the system for easy printing, uploading, and quality traceability.